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Labels:
Masterflue,
Wind-iVent
Airtherm Engineering have recently completed the new installation of a natural ventilation system at Tipton Hospice for local firm Cockbill Grant Limited (based in Rugeley, Staffordshire). Airtherm beat our local competition based on our knowledge, experience and technical ability providing detailed design proposals for the client’s consideration.

The Wind-iVent units selected for the project were based on technical information provided by the client, which consisted of room volume measurements, occupancy level, heat gains and the geographical location of the building. Our computer aided calculation package selected the optimal size to match the information inputted by our technical engineer, ensuring optimum performance of the application and satisfaction for the client.
All of our natural ventilation systems are designed in line with current publications such as CIBSE guidelines, AM10 Natural Ventilation in commercial buildings and Building Bulletin 101. The terminal sizes are selected by our new computer aided software ‘Wind-iCalc’ and fully conform to the CIBSE requirements.
Project Details:
Consultant: ESDP Limited
Client: Cockbill Grant Limited
Sector: Healthcare
Products: Wind-iVent System
Equipment: Natural Ventilation System
Application: Balance Terminal
For more information: www.airtherm.co.uk
Labels:
Flues,
Hamworthy,
Masterflue
Airtherm worked closely with the contractor AC Preou Limited with the supply and installation of two boiler house refurbishments of Reay House and Oak House at Lambeth Hospital, London.
The existing plant was removed by the contractor and replaced with a more modern, efficient system supplied by Ideal commercial. Airtherm installed both flue systems simultaneously and completed the works within two working days to meet with the client's schedule of works.
Project Details:
Client: Lambeth Hospital
Contractor: AC Preou Limited
Sector: Primary Health Care
Products: Masterflue
Equipment: Ideal Boilers
Application: Atmospheric
Boilers: Ideal
Model: Concord
Application: Chimney / Flue system
Operating mode: Dry
Pressure: Negative pressure
Working pressure: 50 Pa (product will operate 300pa max)
Inner wall: 316L1.4404/1.457 thickness 0,6 mm
Outer wall: 304/ 1.4301 thickness 0,5
Insulation: 25mm thick Rockwool insulation
Sealant: Tri-lip 'o' type silicone ring
Fuel type: Gas
Fan Assisted: Bifurcated
Other Application our MF Flues can be used:
- Condensing boilers
- Atmospheric gas-fired boilers
- Gas blown boilers
- Industrial ovens, large-scale establishments
- Wood-fired stoves
For more information: www.airtherm.co.uk
Labels:
Flues,
Masterflue,
Quick installation
Airtherm Engineering's reputation for providing a quick response to clients needs was highlighted by a recent flue installation at student accommodation in Manressa Street (off Kings Road), Chelsea, London.
The client contacted our office to request an engineer to attend site, survey and provide a price the same day. After our initial survey we offered our cost proposal for consideration, after which an order was issued but only on the provision that we could install both flues within 48 hours due to exceptional time constraints.
The product required was in stock and the installation was completed within the 48 hour deadline, much to the delight of our client.
Consultant: Shaylor
Client: MVS Ltd
Sector: Education
Products: MasterFlue System
Equipment: Andrews Water Heater
Application: Atmospheric
Water Heater: Andrews Water Heaters
Model: Ecoflo EC380/1900
Application: Chimney / Flue system
Operating mode: Wet
Pressure: Positive
Working pressure: 200 Pa (product will operate 1000pa max)
Inner wall: 316L1.4404/1.457 thickness Ø250 0,4 mm
Outer wall: AISI 304/ 1.4301 thickness 0,5mm
Insulation: None
Sealant : Tri-lip 'o' type silicone ring
Fuel type: Gas
For more information: www.airtherm.co.uk
Labels:
Flues,
Masterflue,
Natural Lighting,
Solatube,
Twin Wall
Airtherm Engineering Limited worked with Trendgrey Construction Limited to complete the installation of a twin wall stainless steel, four hour fire rated flue installation at Crackley Hall School, Kenilworth. We also installed our Solatube Day Lighting system in several classrooms and corridors.
The new extensions at Crackley Hall School will provide new specialist classrooms, a new hall and music centre. As Crackley Hall is a historic building and is set within a residential context, we worked closely with our client and the local planning authority to develop an appropriate solution for the termination of the products of combustion.
Consultant: Ridge & Partners
Client: Trendgrey Ltd
Sector: Education
Products: MasterFlue System / Solatube Daylight Systems
Equipment: Ideal Harrier / Solatube 160DS
Application: Blown Gas / Flat Roof
Flue solution -
Water Heater: Ideal Cast Iron Boiler
Model: GT Harrier 5
Application: Chimney / Flue system
Operating mode: Dry
Pressure: Negative
Working pressure: 200 Pa (product will operate 1000pa max)
Inner wall: 316L1.4404/1.457 thickness Ø250 0,4 mm
Outer wall: AISI 304/ 1.4301 thickness 0,5mm
Insulation: 25mm thick
Sealant : Tri-lip 'o' type silicone ring
Fuel type: Gas
Lighting solution -
Product Type: Solatube
Model: Solatube 160DS
Light Coverage: 1032sq m (each)
Number of Solatubes: 5off systems
Location / Areas: Classroom & Corridor
Roof Application: Flat
Roof Type: Sarnafil
Day Lighting systems actively capture daylight from the rooftop and project through a highly reflective tubing to where it’s needed. Solatube light tube system uses the most advanced technologies to ensure that the efficiency and performance of their systems is unrivalled.
Extension tubes are available in lengths of 610mm (straight) or 380mm long incorporating a 0-30° adjustable angle along with the new 0-90° angle unit. All reflective tubes – including adjustable tubes – are manufactured from 99.7% reflective Spectralight Infinity material, allowing tube lengths of up to 15 metres for the SolaMaster 330 DS.
OPTIVIEW® DIFFUSERS
The technologically advanced OptiView® diffuser uses a multiple Fresnel lens system with a stunning architectural look to deliver crystal clear daylight.
For more information: www.airtherm.co.uk
Labels:
Chimneys,
Flues,
Masterflue,
Twin Wall
During September 2012, Airtherm Engineering Limited completed a flue installation at All Saints Primary School, Maidenhead, ready for the return of pupils from the summer shut-down.
The Masterflue system installed incorporated a draft stabiliser, as recommended within the manufactures operating and maintenance literature for balancing purposes.
Due to the close proximity of a kitchen ventilation intake (AHU) - approx. 5m distance - the flue system couldn't simply terminate above the flat roof as standard. Instead, our solution was to incorporate an offset towards the taller structure with the twin wall flue system fixed and secured to the existing brick stack.
Consultant: Maidenhead Council
Client: Perfect Pipework Ltd
Sector: Education
Products: MasterFlue System
Equipment: A.O. Smith COF315
Application: Atmospheric
Water Heater: AO Smith
Model: COF315
Application: Chimney / Flue system
Operating mode: Dry
Pressure: Negative
Working pressure: 200 Pa (product will operate 1000pa max)
Inner wall: 316L1.4404/1.457 thickness Ø250 0,4 mm
Outer wall: AISI 304/ 1.4301 thickness 0,5mm
Insulation: 25mm thick Rockwool insulation
Sealant : Tri-lip 'o' type silicone ring
Fuel type: Oil
Other Application METALOTERM MasterFlue:
• Condensing boilers
• Atmospheric gas-fired boilers
• Gas blown boilers
• Industrial ovens, large-scale establishments
• Wood-fired stoves
• Other Advantages METALOTERM MasterFlue
• No terminal bridges, better heat protection
• High-temperature silicone sealing ring
• Fast-build system without the need of sealants
• High quality insulation uninterrupted from base plate to top stub
For more information: www.airtherm.co.uk
Labels:
Flues,
Hamworthy,
Masterflue
During December 2012, Airtherm Engineering worked closely with the contractor at Raich Leisure Centre in Sunderland to complete the installation of a Hamworthy Masterflue system.
The flue system installed comprised of a 3m horizontal run and a 7m vertical, incorporating the necessary drains to allow any unwanted condense to evacuate the system.
Our engineers had been given only ten days to arrange both a site meeting and install the complete flue system to meet our clients program. Not only did we fulfil our obligation but Airtherm were a massive 15% cheaper than the boiler manufacture’s own preferred company (on a ‘like for like basis and using the exact same Masterflue( MF) product range).
Consultant: Sunderland Council
Client: RM Myers & Co Ltd
Sector: Leisure
Product: MasterFlue System
Equipment: Hamworthy 220/660he
Application: High Efficiency
Boilers: Hamworthy
Model: 2 x Modumax 220/660he
Application: Chimney / Flue system
Operating mode: Dry / Wet
Pressure: Positive pressure
Working pressure: 200 Pa (product will operate 1000pa max)
Inner wall: 316L1.4404/1.457 thickness ≤ Ø250 0,4 mm, ≥ Ø300 0,5 mm
Outer wall: AISI 304/ 1.4301 thickness 0,5 / 0,6 mm
Insulation: 25mm thick Rockwool insulation
Sealant:Tri-lip 'o' type silicone ring
Fuel type: Gas
Other Applications of the METALOTERM MasterFlue:
• Condensing boilers
• Atmospheric gas-fired boilers
• Gas blown boilers
• Industrial ovens, large-scale establishments
• Wood-fired stoves
• Other Advantages METALOTERM MasterFlue
• No terminal bridges, better heat protection
• High-temperature silicone sealing ring
• Fast-build system without the need of sealants
• High quality insulation uninterrupted from base plate to top stub
For more information: www.airtherm.co.uk
Labels:
Flues,
Masterflue,
Single Wall
Airtherm Engineering Limited has recently completed a multiple flue installation at Stuart Bathurst High School, Wednesbury in the West Midlands. The flue product
selected was our single wall stainless steel product, used predominantly
on fully condensing boiler applications.
We worked closely with the consultant and contractor Spagas Limited, to ensure a cost-efficient solution. Airtherm also
supplied and installed a flue system featuring a horizontal common
header. The 12m high vertical stack serves three Broag boilers
located in one of the boiler houses in the School.
Stuart Bathurst Catholic High School is a College of Performing Arts, and offers a distinctive Catholic inclusive education based on traditional Christian values and high expectations.
Consultant: Spicer Surveys
Client: Spagas Limited
Sector: Education
Products: MasterFlue System
Equipment: Broag Quinta 115
Application: Condensing
• Boilers: Broag
• Model: Quinta 115
• Application: Chimney / Flue system
• Operating mode: Wet
• Pressure: Negative / positive pressure
• Working pressure: 200 Pa (product will operate 1000pa max)
• Inner wall: 316L1.4404/1.457 thickness 0.5mm Ø150
• Outer wall: N/a
• Insulation: N/a
• Sealant : Tri-lip 'o' type silicone ring
• Fuel type: Gas
Other Application METALOTERM MasterFlue:
• Condensing boilers
• Chimney liner
• Air inlet & ventilation systems
Other Advantages METALOTERM MasterFlue:
• Stress free thermal expansion
• Can be connected to Metaloterm® MF
• High quality stainless steel system
• High temperature silicone sealing ring
• Universal application
• Fully welded system with sealing ring
• Light weight system
For more information: www.airtherm.co.uk
Labels:
Broag Remeha,
Capel Manor,
Masterflue,
Twin Wall
Airtherm Engineering Limited has recently completed a twin wall fire rated flue installation at Capel Manor Primary School in Enfield. The flue system selected was from the ‘Masterflue’ range.
The Remeha Gas 210 Eco Pro boilers used at the school are a compact floor standing condensing boiler. The small footprint and ability to be installed back to back makes them ideally suited for fluing.
The client requested Airtherm to attend site, prepare and return a fully comprehensive tender, in which design calculations were carried out ensuring the system was adequately sized to convey the products combustion to atmosphere. Due to the huge bulk stock levels in this particular ‘MF’ and our capabilities in reacting quickly, our dedicated team of time served engineers accomplished the mission to our client’s delight.
We are delighted with our performance once again and look forward to working with the client again.
Consultant: T&B Limited
Client: Perfect Pipework Ltd
Sector: Education
Product: MasterFlue System
Equipment: 2nr Broag Eco 210-6 section boilers
Application: High Efficiency
Boilers: Broag Remeha
Model: Eco 210-6
Application: Chimney / Flue System
Operating mode: Wet
Pressure: Positive pressure
Working pressure: 200 Pa (product will operate 1000pa max)
Inner wall: 316L1.4404/1.457 thickness ≤ Ø250 0,4 mm, ≥ Ø300 0,5 mm
Outer wall: AISI 304/ 1.4301 thickness 0,5 / 0,6 mm
Insulation: 25mm thick Rockwool insulation
Sealant: Tri-lip 'o' type silicone ring
Fuel type: Gas
For more information please visit - www.airtherm.co.uk
Labels:
Flues,
Grange Farm Primary,
Masterflue,
Twin Wall
Airtherm Engineering Limited has recently completed a flue dilution installation, working closely with the consultant and contractor at Grange Farm Primary School, Coventry.
The flue system selected for the project needed to be aesthetically pleasing, discreet and blend in with the building features, so a dilution system was chosen over a traditional system, which the client was in total agreement.
Airtherm provided design calculations for the project using the latest iCalc sizing package, along with compressive technical submission and Auto Cad drawings for approval prior to manufacture and ordering of the equipment.
The flue system installed comprised of a 300mm diameter fully welded dilution header, flatk Woods bifurcated epoxy coated fan, stainless steel silencers, volume control regulators and supply and discharge louvres, situated 2m from ground level to comply with Clean Air Act Memorandum.
Consultant
IDP Midlands
Client
Mitie Build
Sector
Education
Products
MasterFlue System
Equipment
Mikrofill Ethos 90kw
Application
High Efficiency Condensing
Boilers
Mikrofill -
• Model: Ethos 90kw
• Application: Flue Dilution System
• Operating mode: Wet
• Pressure: Negative / positive pressure
• Working pressure: 200 Pa (product will operate 1000pa max)
• Inner wall: 316L Stainless Steel fully welded
• Sealant: tri-lip 'o' type silicone ring
• Fuel type: Gas
Considerations
Airtherm can offer a fan dilution system to suit many appliances, from modern high efficiency condensing to gas blown and atmospheric boilers, however the principal of diluting the products of combustion is to reduce the CO² content at the discharge to below 1%, CO 50ppm & NOx 5ppm (BS6644 / IGEUP/10) in line with current legislation.
There are many design considerations that must be achieved, for instance, the correct sizing of the fan unit, dilution header, inlet and discharge plenum boxes, the location to adjacent buildings, openable windows, fresh air vent pipes and final discharge height. These can be found from the Clean Air Act memorandum, IGEUP/10 or BS6644, along with other certain provisions with respect to the final discharge height which is calculated based on the total kw input load of the plant.
Good Practice
There are two methods that can be considered when designing the dilution system -
• Air is directly taken from the outside.
• Fresh air is taken from within the plant area.
We offer a design, supply and installation service for flue dilution systems, and can offer a tailored-made package to site conditions and customer requirements.
www.airtherm.co.uk
Labels:
Flues,
Hamworthy,
Masterflue
Airtherm Engineering Limited has recently completed a flue installation, working closely with the consultant and contractor at St Bernard’s Catholic School, Birmingham. The flue system selected was the ‘Masterflue’ by Hamworthy.
Boilers: Hamworthy
Model: Modumax HE Variheat PV105
Application: Chimney / Flue system
Operating mode: Dry / Wet
Pressure: Negative / positive pressure
Working pressure: 200 Pa (product will operate 1000pa max)
Inner wall: AISI 316L1.4404/1.457 thickness ≤ Ø250 0,4 mm, ≥ Ø300 0,5 mm
Outer wall: AISI 304/ 1.4301 thickness 0,5 / 0,6 mm
Insulation: 25mm thick Rockwool insulation
Sealant: Tri-lip 'o' type silicone ring
Fuel type: Gas/Oil/Coal/Wood
Other Applications for the METALOTERM MasterFlue
Condensing boilers
Atmospheric gas-fired boilers
Industrial ovens, large-scale establishments
Wood-fired stoves
Other Advantages of the METALOTERM MasterFlue
No terminal bridges, better heat protection
High-temperature silicone sealing ring
Fast-build system without the need of sealants
High quality insulation uninterrupted from base plate to top stub